The story of this latest of my Full on restoration
projects started in December 2002 when I was looking for a new
bodyshell for my 1959 RHD convertible.it had been advertised
on theSAMBA.com alongside a 64 convertible Being assured the
car was complete the deal was struck. It was stored in WA state
in the US and bought from Jeff Christian of Florida and was
shipped via California shipping. When the car got to the UK
it was collected and stored for a short while. When the car
was stripped it was found to be surprisingly original and covered
in Bitumen underneath, Under this protection it was clean original
paint. The main problem areas were the Pans which needed replacement
and the front and rear aprons which were both hit, the front
worst of all( a problem not known to the previous owner) a matter
of 4 inches shorter. A replacement clip was fitted and a new
rear bumper bracket was fitted and the original rear apron was
straightened and fitted. The car was taken back to bare metal
all over in order to make sure there were no hidden rust spots.The
Rails were patched at the jacking point ends and otherwise no
welding or repair was required. The restoration aim once this
originality was found was to be a Factory finish restoration
with lots of dealer available accesories and period items.Nice
original items found so far are a NOS convertible top complete
with frame amd all fixings and an engine with Zero use from
a 1957 swedish Water pump, the Oil is still clear and the motor
has no wear. The pan sections were repaired with Ultra thick
german repair panels. The paint colour is Inca red and the replacement
top is regrettably black vinyl but it was made at the Karmann
Factory so it is guaranteed to fit.or thats what I thought not
only was the headliner too tight but the back bow was 4 inches
too far forward above the window creating a major issue. SO
what to do, well the original stretchwool material was located
and using the NOS liner as a pattern with amendments a New headliner
was made and padding recreated using Rubberised hair sheeting.
Also a Sonnenland top cover in the original Beige colour was
also ordered. Watch this space for further updates
as this project progresses.